Punching, Machining & Forming

Dive into our many capabilities specifically curated for your project.

Custom Punching, Machining and Forming Services

Metal fabrication under the same roof

Punching, machining, and forming of identification components to your released drawing, with hole cuts in any location from .05″ to 3.5″, machined hole patterns, and formed features. No tooling fee on in-house equipment.

About punching, machining, and forming

U.S. Nameplate Co. houses a full line of machining and forming equipment to shear, bend, punch, and cut your parts, in both metal and flexible materials. We run a full in-house machine shop alongside the printing floor, which means one purchase order covers the graphics and the finished metal part — nothing gets handed between suppliers halfway through the job.

For engineers and purchasing teams, that matters most when the artwork has to line up with a machined feature. A hole pattern that has to clear a switch, a bend that has to miss a legend, an embossed serial field sitting beside screen-printed text: those get resolved in one building, against one drawing, instead of across two vendors and two revision histories.

It also matters when something changes. A single supplier who prints, cuts, and forms the part can turn a revision around without renegotiating it across a supply chain — which is why production teams tend to judge an identification supplier less on the first order than on how reliable the tenth one is.

  • Custom metal nameplates and industrial identification plates
  • Serial, VIN, property, and asset tags
  • Data and rating plates
  • Graphic overlays and dead-front panel overlays
  • Aluminum control panels
  • Brackets, spacers, and converted components that ship with the identification

Tooling charges

U.S. Nameplate Co. manufactures any rectangular, square, or round metal nameplate, serial or VIN plate, or control panel without an additional tooling charge. We hold a large library of existing dies, and there is no tooling fee for any of our in-house equipment.

A one-time charge applies only when your part needs a shape no existing die covers and a new tool has to be created. If you are comparing quotes, that is usually where the difference shows up: a supplier without an in-house die library and machine shop has to price tooling into a first run that we can often absorb.

For prototypes and short runs, digital routing avoids tooling altogether. A CNC cutting head follows the CAD path directly, so a first article does not wait on die fabrication.

About machining

Machining cuts raw material to a final shape and size through controlled material removal. The traditional operations are turning, boring, drilling, milling, broaching, sawing, shaping, planing, reaming, and tapping, run on lathes, milling machines, drill presses, and turret punch presses.

For identification components, the operations that come up most often are hole cutting, slotting, notching, corner radii, countersinks, and edge finishing. We cut holes in almost any location, from .05″ to 3.5″ in size, varying by material and thickness, and machine hole patterns to your print.

If you are unsure how a plate should attach, describe the mounting surface and our engineers can recommend an approach — through-holes and mechanical fasteners, adhesive backing, or a combination — based on the material, the surface, and the production process it has to survive.

About forming

Forming uses compression, tension, or shear to deform material into the shape you need. Nothing is cut away; the metal is displaced. Press brake bending is done to your specifications, and rigid plates can be roll-formed to conform to curved surfaces.

Roll forming passes a strip of metal through consecutive sets of rolls, each adding an incremental part of the bend until the finished cross-section is reached. It suits parts with long lengths or high quantities, where a single press operation would not hold the profile consistently.

Embossing is the other forming operation worth knowing about. A matched male and female die raises characters or graphics off the face of the part, on material up to .032″ thick. The value is durability: an embossed serial number stays legible many years after harsh service has worn any printed image off the same plate. On equipment that gets washed down, sand-blasted by its own environment, or simply left outdoors for decades, embossing is what keeps the part doing its job.

Cutting equipment

Clamshell steel rule die presses
High-speed production cutting for repeatable volumes. Steel rule dies press a shaped blade through the material and suit flexible substrates and thin-gauge stock.
Hard dies
Used for metal parts and close-tolerance work where a steel rule die would not hold the edge.
Zund digital routing tables
CNC-controlled cutting that follows the CAD path, handling rigid and semi-rigid material up to 50 mm thick. Best for prototypes, complex geometry, and short runs where dedicated tooling would add cost and lead time.
Digital cutting
Rolls, sheets, and rigid media up to 1.96″ thick, cut through or kiss-cut as the construction requires.
Press brake and roll forming
Bending to specification, and roll forming for curved or long-length profiles.

Materials and thicknesses

We stock sheet metal in the gauges industrial identification work actually calls for, and convert flexible substrates on the same floor.

Aluminum
.005″–.187″ in bright, foil, mill, and brushed finishes. Temperature resistant, excellent chemical and corrosion resistance, accepts a wide range of mounting adhesives, and machines and forms well.
Anodized aluminum
.005″–.125″ in black, clear, red, and gold. Sapphire-hard surface, insulative, static resistant, roughly 20-year exterior life. The most widely used material for industrial metal nameplates.
Metalphoto®
.003″–.125″ in matte, satin, and satin gold. The most durable aluminum substrate available, fire, abrasion and corrosion resistant, UL recognized, and specified where military-grade durability is required.
Brass
.020″–.032″ brushed. UV coated and non-sparking.
Stainless steel
.010″–.035″ in 2B mill finish, roughly 20-year exterior life.

How a machining order runs

  1. Send your drawing. Our in-house art department turns a blueprint or artwork into a press-ready proof, at no charge. Quotes are free on every order.
  2. Review the proof. You approve graphics, geometry, material, and finish before anything is cut. If a feature and the artwork conflict, this is where it surfaces.
  3. Production. Most jobs finish 7–10 days after the proof is approved, in an ISO 9001:2015 certified facility. Rush work runs 3–5 business days for an additional fee.
  4. Delivery. Orders ship within a 10% over/under quantity standard, packed the way you ask. Repeat releases can run against a stocking program so parts arrive when the line needs them.

Machining RFQ checklist

  • The drawing or sketch, with the outline, hole locations, and any bends you need
  • Material and thickness if they are already specified — or describe the application and we will recommend one
  • Quantity, and whether this is a one-time run or a repeat program
  • Where the part mounts, what surface it attaches to, and what it is exposed to in service
  • Any artwork that has to register to a machined or formed feature
  • Whether the part needs embossed or formed characters as well as printed graphics
  • Your timing, including the date the line actually needs parts

If you do not have all of that yet, send what you have and call 319-895-8804. Customer service is open 8:00 AM–4:30 PM CST Monday through Thursday and 7:00 AM–3:30 PM CST Friday, and you will always reach someone in person.

Related capabilities

Punching, machining, and forming is usually one step in a larger part. Pair it with metal etching or Metalphoto processing for marking that survives outdoors, embossing and forming for raised characters, or die and digital cutting when the geometry drives the job. Finished parts most often ship as metal nameplates, serial plates, or aluminum control panels.

Since 1946
Family-owned and operated in Mount Vernon, Iowa
3,000+
OEMs supplied across the U.S. and abroad
25 years
Outdoor exposure, some products guaranteed longer
7–10 days
Typical production after proof approval
$0
Tooling fee on in-house equipment
Why U.S. Nameplate Co.

One partner, one roof
Metal identification and flexible labels are produced under one roof in Mount Vernon, Iowa, so a single supplier covers plates, tags, overlays, decals, and safety labels instead of three.
No tooling fee on in-house equipment
U.S. Nameplate Co. does not charge a tooling fee for any in-house equipment. A one-time charge applies only when a tool has to be created for your order.
You reach a person
Customer service representatives are available 8:00 AM–4:30 PM CST Monday through Thursday and 7:00 AM–3:30 PM CST Friday. You will always reach someone in person.
Built to outlast the equipment
Metal nameplates are built to withstand up to 25 years of outdoor exposure, with some products guaranteed for 25 years or more. Safety labels are UL authorized and OSHA compliant, produced in an ISO 9001:2015 certified facility.
Family-owned since 1946
Supplier of choice to more than 3,000 original equipment manufacturers in the U.S. and abroad, with team members averaging 10+ years of service.
One piece or one million
The 55,000 sq ft climate-controlled facility is equipped to handle orders from a single plate to production volumes, on repeat release schedules.

Request a quote for punching, machining & forming

We offer free quotes on all punching, machining & forming orders. Send the drawing, artwork, quantities, application, and timing you have today — our art department turns a blueprint into a press-ready proof, and we will tell you what is still open.

Most jobs finish 7–10 days after the proof is approved. Rush orders can be produced in 3–5 business days for an additional fee. Orders ship within a 10% over/under quantity standard.

Request a Quote or call 319-895-8804 and you will reach someone in person.

Precision-Crafted Products for Maximum Industrial Durability

From rugged Metalphoto® plates to sub-surface printed overlays, our products provide the permanent legibility your equipment demands.

Metalphoto®

Manufacturing high quality custom nameplates built to withstand 25 years of outdoor exposure.

Graphic Overlays & Dead Front Panels

Our graphic overlays and dead front panels are designed and cut to your custom specifications.

Industrial Equipment Labels

Brand your equipment with long-lasting custom labels with a variety of materials, colors, adhesives, & finishes.

Serial Plates & Asset Tags

U.S. Nameplate Co. processes custom plates and tags to track & protect your equipment from theft and loss.

Safety & Warning Labels

Safety labels that meet ISO standards, are UL authorized, OSHA compliant, and promote safety.

Fabricated Materials

Precision-cut gaskets and seals from materials including 3M adhesive tapes, Poron urethane foam, EPDM rubber, neoprene, and silicone foam.

Order your customized, durable nameplate

Ready to take the next step? Whether you have a specific project in mind or just want to explore the possibilities, we’re here to help you find the perfect fit for your needs.
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